A hot air engine (historically called an air engine or caloric engine) is any heat engine that uses the expansion and contraction of air under the influence of a temperature change to convert thermal energy into mechanical work. These engines may be based on a number of thermodynamic cycles encompassing both open cycle devices such as those of Sir George Cayley and John Ericsson and the closed cycle engine of Robert Stirling. Hot air engines are distinct from the better known internal combustion based engine and steam engine.
In a typical implementation, air is repeatedly heated and cooled in a cylinder and the resulting expansion and contraction are used to move a piston and produce useful mechanical work.
The term "hot air engine" specifically excludes any engine performing a thermodynamic cycle in which the working fluid undergoes a phase transition, such as the Rankine cycle. Also excluded are conventional internal combustion engines, in which heat is added to the working fluid by combustion of fuel within the working cylinder. Continuous combustion types, such as George Brayton's Ready Motor and the related gas turbine, could be seen as borderline cases.
The expansive property of heated air was known to the ancients. Hero of Alexandria's Pneumatica describes devices that might be used to automatically open temple doors when a fire was lit on a sacrificial altar. Devices called hot air engines, or simply air engines, have been recorded from as early as 1699. In 1699, Guillaume Amontons (1663–1705) presented, to the Royal Academy of Sciences in Paris, a report on his invention: a wheel that was made to turn by heat. The wheel was mounted vertically. Around the wheel's hub were water-filled chambers. Air-filled chambers on the wheel's rim were heated by a fire under one side of the wheel. The heated air expanded and, via tubes, forced water from one chamber to another, unbalancing the wheel and causing it to turn.
It is likely that Robert Stirling's air engine of 1818, which incorporated his innovative Economiser (patented in 1816) was the first air engine put to practical work. The economiser, now known as the regenerator, stored heat from the hot portion of the engine as the air passed to the cold side, and released heat to the cooled air as it returned to the hot side. This innovation improved the efficiency of Stirling's engine and should be present in any air engine that is properly called a Stirling engine.
Stirling patented a second hot air engine, together with his brother James, in 1827. They inverted the design so that the hot ends of the displacers were underneath the machinery and they added a compressed air pump so the air within could be increased in pressure to around 20 atmospheres. It is stated by Chambers to have been unsuccessful, owing to mechanical defects and to “the unforeseen accumulation of heat, not fully extracted by the sieves or small passages in the cool part of the regenerator, of which the external surface was not sufficiently large to throw off the unrecovered heat when the engine was working with highly compressed air.”
Parkinson and Crossley, English patent, 1828 came up with their own hot air engine. In this engine the air-chamber is partly exposed, by submergence in cold water, to external cold, and its upper portion is heated by steam. An internal vessel moves up and down in this chamber, and in so doing displaces the air, alternately exposing it to the hot and cold influences of the cold water and the hot steam, changing its temperature and expansive condition. The fluctuations cause the reciprocation of a piston in a cylinder to whose ends the air-chamber is alternately connected.
In 1829 Arnott patented his air expansion machine where a fire is placed on a grate near the bottom of a close cylinder, and the cylinder is full of fresh air recently admitted. A loose piston is pulled upwards so that all the air in the cylinder above will be made to pass by a tube through the fire, and will receive an increased elasticity tending to the expansion or increase of volume, which the fire is capable of giving it.
He is followed the next year (1830) by Captain Ericsson who patented his second hot air engine. The specification describes it more particularly, as consisting of a “circular chamber, in which a cone is made to revolve on a shaft or axis by means of leaves or wings, alternately exposed to the pressure of steam; these wings or leaves being made to work through slits or openings of a circular plane, which revolves obliquely to, and is thereby kept in contact with the side of the cone.”
Ericsson built his third hot air engine (the caloric engine) in 1833 "which excited so much interest a few years ago in England; and which, if it should be brought into practical operation, will prove the most important mechanical invention ever conceived by the human mind, and one that will confer greater benefits on civilized life than any that has ever preceded it. For the object of it is the production of mechanical power by the agency of heat, at an expenditure of fuel so exceedingly small, that man will have an almost unlimited mechanical force at his command, in regions where fuel may now be said hardly to exist".
1838 sees the patent of Franchot hot air engine, certainly the hot air engine that was best following the Carnot requirements.
So far all these air engines have been unsuccessful, but the technology was maturing. In 1842, James Stirling, the brother of Robert, build the famous Dundee Stirling Engine. This one at least lasted 2-3 years but then was discontinued due to improper technical contrivances. Hot air engines is a story of trials and errors, and it took another 20 years before hot air engines could be used on an industrial scale. The first reliable hot air engines were built by Shaw, Roper, Ericsson. Several thousands of them were built.
Hot engines found a market for pumping water (mainly to a household water tank) as the water inlet provided the cold required to maintain the temperature difference, though they did find other commercial uses.
Main article: Thermodynamic cycle
A hot air engine thermodynamic cycle can (ideally) be made out of 3 or more processes (typically 4). The processes can be any of these:
Some examples (not all hot air cycles, as defined above) are as follows:
|Cycle||Compression, 1→2||Heat addition, 2→3||Expansion, 3→4||Heat rejection, 4→1||Notes|
|Power cycles normally with external combustion - or heat pump cycles:|
|Bell Coleman||adiabatic||isobaric||adiabatic||isobaric||A reversed Brayton cycle|
|Carnot||isentropic||isothermal||isentropic||isothermal||Carnot heat engine|
|Ericsson||isothermal||isobaric||isothermal||isobaric||The second Ericsson cycle from 1853|
|Manson||isothermal||isochoric||isothermal||isochoric then adiabatic||Manson and Manson-Guise engines|
|Power cycles normally with internal combustion:|
|Atkinson||isentropic||isochoric||isentropic||isochoric||Differs from Otto cycle in that V1 < V4.|
|Brayton||adiabatic||isobaric||adiabatic||isobaric||Ramjets, turbojets, -props, and -shafts. Originally developed for use in reciprocating engines. The external combustion version of this cycle is known as the first Ericsson cycle from 1833.|
|Humphrey||isentropic||isochoric||isentropic||isobaric||Shcramjets, pulse- and continuous detonation engines|
|Lenoir||isochoric||adiabatic||isobaric||Pulse jets. Note that 1→2 accomplishes both the heat rejection and the compression. Originally developed for use in reciprocating engines.|
|Otto||isentropic||isochoric||isentropic||isochoric||Gasoline / petrol engines|
Yet another example is the Vuilleumier cycle.