INSAS rifle
INSAS rifle in Indian army
TypeAssault rifle
Light machine gun
Place of originIndia
Service history
In service1998–present
Used bySee Operators
WarsKargil War[1]
Nepalese Civil War[2]
Naxalite–Maoist insurgency[3]
Insurgency in Northeast India[4]
Myanmar Civil War[5]
Production history
Designed1980s–1997
ManufacturerArmament Research and Development Establishment
Ordnance Factories Board
Produced1994[6]–present
No. built100,000 (Assault Rifles) and 6,000 (LMG) (2012)[7]
700,000–900,000 (2019)[8]
VariantsSee Variants
Specifications
Mass4.018 kg (8.86 lb) (without magazine)[9]
Length960 mm (37.8 in)[9]
Barrel length464 mm (18.3 in)

Cartridge5.56×45mm NATO[9]
ActionGas-operated, Rotating bolt
Rate of fire600–650 rounds/min[9]
Muzzle velocity915 m/s (3,002 ft/s)[10]
Effective firing range400m (INSAS Rifle)
600 m: Point targets (INSAS LMG)
700 m: Area target (INSAS LMG)[9]
Feed system20- or 30-round detachable box magazine
SightsIn-built iron sights, mount point for telescopic or night sight

The INSAS,[11] or Indian Small Arms System,[12] is a family of infantry arms consisting of an assault rifle and a light machine gun (LMG). These weapons were developed in India by the Armament Research and Development Establishment and manufactured by the Ordnance Factories Board at its various factories.[13] It was the standard infantry weapon of the Indian Armed Forces for almost three decades.[1][14]

History

[edit]
Indian soldiers in combat with INSAS rifle during the Kargil War.

The development of the INSAS began in the mid-1980s, when the Indian Army released a general staff qualitative requirement for a new assault rifle to replace locally produced licensed copies[15] of the L1A1 self-loading rifles,[14] which the Army was using since 1961.[10] The new assault rifle was to chamber it in 5.56×45mm NATO, unlike the L1A1 SLR rifle which is chambered in 7.62×51mm NATO.[10]

After studying a number of designs, the Armament Research and Development Establishment (ARDE) in Pune undertook the task to design and develop India's first assault rifle. The development and user trials of the new rifle – INSAS was completed by 1989 and entered into service in 1990.[16][10]

Originally, three variants were planned in the INSAS system, a rifle, a carbine and a squad automatic weapon (SAW) or Light machine gun (LMG). In 1997, the rifle and the LMG went into mass production.[14] In 1998, the first INSAS rifles were displayed at the republic day parade.[1] The introduction of the rifle was delayed due to the lack of adequate 5.56×45mm ammunition, large quantities of the same were bought from Israel Military Industries.[14]

The first combat use of the rifle was during the Kargil War in 1999.[1][14]

The INSAS rifle saw limited use in the Indian Army's counter-insurgency operations in Jammu and Kashmir,[17] but was extensively used by Central Armed Police Forces in combating Maoist insurgency.[18]

Replacement

[edit]

The INSAS assault rifles are being replaced in the army with the AK-203 assault rifles[19] and the SIG 716i designated marksman rifles.[20] The LMG variant is being replaced with the IWI Negev.[21]

However, these rifles will remain in service with the police and other paramilitary forces and are being used as a replacement for the decades old bolt action Ishapore 2A1 rifles.[22]

Design

[edit]

The INSAS is primarily based on the AKM but incorporates features from other rifles. It has a chrome-plated bore. The barrel has a six-groove rifling. The basic gas operated long stroke piston and the rotating bolt are similar to the AKM/AK-47.[14]

Two Indian soldiers with the INSAS. The two types of INSAS assault rifle include the 1B1 (rear) and the original (front).

It has a manual gas regulator, similar to that of FN FAL, and a gas cutoff for launching grenades. The charging handle is on the left instead of on the bolt carrier, similar in operation to the HK33.[14] The fire selector is placed on the left side of the receiver above the pistol grip, it can be set to semi–auto, three round burst and full auto. To set it to safe, the selector has to be rotated all the way up, which will block the sear and prevent the rifle from firing.[10] It has three modes of fire – semi-automatic, three-round burst and full automatic modes.[10]

The cyclic rate averages at 650 rpm. The rear sight lies on one end of the breech cover and is calibrated to 400 meters.

The furniture is either made of wood or polymer.[14] The polymer butt and forend assemblies differ from the AKM and are more similar to that of IMI Galil. Some variants have a folding butt. A bayonet can also be attached to it.[16]

The guns take 20- or 30-round magazines; there are made like the Steyr AUG and are made out of polymer.[10] The 30-round magazine is made for the LMG version, but can be also used in the rifle. The flash suppressor also accepts NATO-specification rifle grenades.[14]

In 2023, it was reported that Star Aerospace has offered parts for modernizing INSAS rifles, which are approved by the Ministry of Home Affairs.[23] Among the upgrades included by SA consist of picatinny rails for sights and attachments, folding stock and rubber fore and pistol grips.[24]

Performance

[edit]

The INSAS assault rifle was battle tested in the 1999 Kargil War. The three month long war was fought in the high altitudes of the Himalayas,[25] where temperature would go as low as –20 degrees Celsius.[26]

During the conflict, the rifle encountered some problems such as occasional often serious stoppage, cracking of polymer magazine due to the cold weather and some other reliability issues such as firing in full auto when set for 3 shot burst.[25][1] Similar complaints were also received from the Nepalese Army.[1] In the Kargil war, neither the INSAS proved reliable nor the Army was satisfied with the new rifle.

The Indian Army, which was used to the 7.62×51mm NATO round for almost three decades, was dissatisfied with the stopping power of 5.56×45mm NATO rounds.[1]

Variants

[edit]
INSAS AR (with UBGL) (top) and LMG (bottom).

Assault rifle

[edit]

The AR variant can be fired in single round or three-round burst mode.[27] A telescopic sight or a passive night sight can be mounted on it. It can take NATO-standard 5.56×45mm SS109 and M193 ammunition. It comes with a bayonet. It has a mount point for the ARDE Under Barrel Grenade Launcher,[28] along with a gas-block for launching grenades and grenade iron-sights.

The flash suppressor has a blank-firing adaptor.[9] It also has a foldable butt version.[29]

It is being replaced in Indian service by the AK-203.[13]

The AR has four subvariants:[30]

LMG

[edit]

The LMG (Light Machine Gun) differs from the standard rifle in possessing a longer range of 700 m, as compared to 400 m range for their assault rifle counterparts. It has a longer and heavier barrel with revised rifling and bipod. The LMG version uses 30-round magazines and can also accept the 20-round INSAS AR magazine. This model fires in semi and full-auto.[32] It also has a foldable-butt version.[33]

The LMG will be replaced with the IWI Negev Ng7.[34]

Excalibur

[edit]

Amogh

[edit]

Kalantak

[edit]

The Kalantak micro-assault rifle, with a range of 300 m, is for close combat and personnel defence weapon roles.[35]

Prototype Bullpup

[edit]

Lieutenant Colonel Prasad Bansod, of Army School Mhow reverse-engineered an INSAS rifle to produce a bullpup carbine variant.[36] Lt. Col. Bansod caught the attention of high-ranking Indian Army officers when he made the rifle in 2019.[37]

He reportedly did this in his spare time. The rifle was only made as a prototype example.

Operators

[edit]
Map with INSAS users in blue

Non-state actors

[edit]

References

[edit]
  1. ^ a b c d e f g h "INSAS-weary army shops for new infantry arms". The New Indian Express. 16 December 2012. Archived from the original on 29 May 2014. Retrieved 28 May 2014.
  2. ^ a b "Wikileaks news: Why Nepal king Gyanendra shed power". The Economic Times. 6 September 2011. Archived from the original on 29 January 2018. Retrieved 29 May 2014.
  3. ^ a b "Anti-Naxal operations: CRPF prefers AK rifles to INSAS, bulk purchase on cards". 4 May 2014. Archived from the original on 23 May 2014. Retrieved 29 May 2014.
  4. ^ "6 Assam Rifles personnel killed in Manipur ambush". The Tribune. Retrieved 28 April 2023.
  5. ^ a b War Noir [@war_noir] (22 December 2023). "#Myanmar (#Burma) 🇲🇲: Rather interesting photos posted by People's Defense Forces (#PDF) after an ambush against Tatmadaw.The group uses several very rare! INSAS 1B1 rifles (originally made in #India 🇮🇳), MA-4 Mk2 rifle with BA203 UBGL and AR-15 rifle" (Tweet). Archived from the original on 3 January 2024. Retrieved 3 January 2024 – via Twitter.
  6. ^ Gupta, Jayanta. "End of the line for the Insas rifle". The Times of India. Archived from the original on 5 October 2014. Retrieved 9 May 2019.
  7. ^ "Archived copy". Archived from the original on 24 February 2020. Retrieved 24 February 2020.((cite web)): CS1 maint: archived copy as title (link)
  8. ^ Karp, Aaron; Rajagopalan, Rajesh. Small Arms of the Indian State (PDF). p. 5. Archived (PDF) from the original on 2 January 2019. Retrieved 9 May 2019.
  9. ^ a b c d e f "Rifle 5.56 mm INSAS (Fixed Butt)". Ordnance Factories Board. Archived from the original on 30 September 2013. Retrieved 29 May 2014.
  10. ^ a b c d e f g Johnston, Gary Paul; Nelson, Thomas B. (15 December 2016). The World's Assault Rifles. Ironside International Publishers, Inc. ISBN 9781619846012.
  11. ^ https://static.mygov.in/indiancc/2022/08/mygov-999999999208486606.pdf [bare URL PDF]
  12. ^ "Indian Army prepares to switch to new rifles". India Today. Archived from the original on 18 April 2018. Retrieved 10 May 2018.
  13. ^ a b "With AK-203, Indian Military's Quest for a New Assault Rifle to Replace INSAS is Almost Over". News18. 5 March 2021. Retrieved 22 October 2021.
  14. ^ a b c d e f g h i Charles Q. Cutshaw (28 February 2011). Tactical Small Arms of the 21st Century: A Complete Guide to Small Arms From Around the World. Gun Digest Books. p. 207. ISBN 978-1-4402-2482-9. Archived from the original on 8 July 2014. Retrieved 28 May 2014.
  15. ^ "UK and Commonwealth FALs, by R. Blake Stevens, Collector Grade Publications, 1980, pages 231-233
  16. ^ a b John Walter (25 March 2006). Rifles of the World. Krause Publications. pp. 209–210. ISBN 0-89689-241-7. Archived from the original on 8 July 2014. Retrieved 28 May 2014.
  17. ^ "INSAS rifles to retire; to be replaced by imported weapons". The Economic Times. Retrieved 22 October 2021.
  18. ^ "Tihar Jail seeks more lethal rifles to thwart terror strike". Hindustan Times. 19 January 2009. Retrieved 22 October 2021.
  19. ^ Pubby, Manu (9 July 2019). "Joint venture for AK 203 rifles factory at Amethi was the 'fastest ever' created with Russia". The Economic Times.
  20. ^ "Indian Army gets new American assault rifles in Kashmir Valley against terrorists, Pakistan Army on LoC". 11 December 2019 – via The Economic Times.
  21. ^ Gurung, Shaurya Karanbir (19 March 2020). "Defence Ministry signs contract for 16,479 Light Machine Guns for frontline troops with Israel Weapons Industries". The Economic Times.
  22. ^ Qureshi, Siraj (29 November 2019). "UP Police retires 20th century rifles after 70 years of service". India Today. Retrieved 26 October 2021.
  23. ^ "What Indian security forces are doing to meet the need for more assault rifles".
  24. ^ "INSAS Rifle/LMG".
  25. ^ a b Singh, Danvir (4 September 2015). Indian Defence Review. Lancer Publishers LLC. ISBN 9781940988207.
  26. ^ "Bone chilling cold in Kargil, minimum settles at -20 degrees Celsius". The Financial Express. 3 January 2018. Retrieved 20 October 2021.
  27. ^ "INSAS assault rifle". 27 October 2010.
  28. ^ "40mm Under Barrel Grenade Launcher (UBGL) | Defence Research and Development Organisation - DRDO, Ministry of Defence, Government of India".
  29. ^ "5.56 mm INSAS Rifle (Foldable Butt)". Ordnance Factories Board. Archived from the original on 30 September 2013. Retrieved 29 May 2014.
  30. ^ https://eparlib.nic.in/bitstream/123456789/65176/1/16_Defence_20.pdf [bare URL PDF]
  31. ^ "Hunt on for new generation assault rifles; upgraded INSAS not a replacement". The Economic Times. 31 December 2015. Archived from the original on 30 March 2016. Retrieved 22 February 2016.
  32. ^ "LMG 5.56 mm INSAS (Fixed Butt)". Ordnance Factories Board. Archived from the original on 30 September 2013. Retrieved 29 May 2014.
  33. ^ "LMG 5.56 mm INSAS (Foldable Butt)". Ordnance Factories Board. Archived from the original on 30 September 2013. Retrieved 29 May 2014.
  34. ^ a b Ruzhelnyk, Olga (24 March 2020). "India orders IWI's Negev 7.62".
  35. ^ "Kalantak Micro Assault Rifle". Ordnance Factories Board. Archived from the original on 30 September 2013. Retrieved 29 May 2014.
  36. ^ Siddiqui, Huma (14 January 2021). "Meet Lt Col Prasad Bansod: Infantry School officer behind India's first indigenously Developed 9mm Machine Pistol". The Financial Express. Retrieved 15 January 2021.
  37. ^ https://www.indiatoday.in/india-today-insight/story/the-indian-army-s-general-kalashnikov-gives-it-a-new-9-mm-sub-machine-gun-1759202-2021-01-14
  38. ^ Reetika Sharma, Ramvir Goria, Vivek Mishra; Sharma Reetika (2011). India and the Dynamics of World Politics: A book on Indian Foreign Policy, Related events and International Organizations. Pearson Education India. p. 128. ISBN 978-81-317-3291-5. Archived from the original on 8 July 2014. Retrieved 29 May 2014.((cite book)): CS1 maint: multiple names: authors list (link)
  39. ^ "INSAS Assault Rifle | Military-Today.com". Archived from the original on 20 May 2019. Retrieved 18 March 2019.
  40. ^ Peri, Dinakar (5 January 2020). "Army to sign MoU for AK-203 assault rifles in a month". The Hindu – via www.thehindu.com.
  41. ^ Manjeet Singh Negi (12 July 2020). "Army to place order for 72,000 more Sig716 assault rifles from US". India Today. Retrieved 12 July 2020.
  42. ^ "India: Border Security Force deploys female soldiers at Line of Control for first time".
  43. ^ "Centre sanctions armed CISF cover for Surat airport". The Economic Times. 15 June 2020.
  44. ^ "INSAS rifles to give police more fire power". The Times of India. 15 July 2009. Archived from the original on 31 December 2016. Retrieved 29 May 2014.
  45. ^ ".303 rifles replaced with INSAS: JH police". Business Standard. 11 September 2012. Archived from the original on 29 May 2014. Retrieved 29 May 2014.
  46. ^ Small Arms Survey (2005). "Reaching for the Big Picture: An Update on Small Arms Transfers". Small Arms Survey 2005: Weapons at War. Oxford University Press. p. 101. ISBN 978-0-19-928085-8. Archived from the original (PDF) on 30 August 2018. Retrieved 29 August 2018.
  47. ^ "Nepali Army | नेपाली सेना". www.nepalarmy.mil.np. Nepalese Army. Retrieved 3 March 2021.
  48. ^ "Oman army all set to use India's INSAS rifles". Hindustan Times. 22 April 2010. Archived from the original on 13 March 2014. Retrieved 29 May 2014.
  49. ^ https://www.satp.org/satporgtp/countries/india/maoist/data_sheets/Major_incidents_2018.htm
  50. ^ https://timesofindia.indiatimes.com/city/patna/insas-rifle-stolen-from-rohtas-cop/articleshow/71637661.cms
  51. ^ https://www.ndtv.com/india-news/6-arrested-for-allegedly-giving-arms-to-maoists-from-rifle-factory-ishapore-in-west-bengal-1848446
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