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Fume hood
A common modern ducted fume hood
Other names
  • Hood
  • Fume cupboard
  • Fume closet
UsesFume removal; Blast or flame shield
Related itemsLaminar flow cabinet
Biosafety cabinet

A fume hood (sometimes called a fume cupboard or fume closet) is a type of local exhaust ventilation device that is designed to limit exposure to hazardous or toxic fumes, vapors or dusts. The device is an enclosure with a movable sash window on one side that traps and exhausts gases and particulates either out of the area (through a duct) or back into the room (through air filtration), and is most frequently used in laboratory settings.

The first fume hoods, constructed from wood and glass, were developed in the early 1900s as a measure to protect individuals from harmful gaseous reaction by-products. Later developments in the 1970s and 80s allowed for the construction of more efficient devices out of epoxy powder-coated steel and flame-retardant plastic laminates.

History

Wooden fume hood at Gdansk University of Technology (2016 picture of 1904 installation still in use)

The need for ventilation has been apparent from early days of chemical research and education. Some early approaches to the problem were adaptations of the conventional chimney.[1] A hearth constructed by Thomas Jefferson in 1822–1826 at the University of Virginia was equipped with a sand bath and special flues to vent toxic gases.[2]

In 1904 the newly built Chemical Faculty at the Technical University in Gdańsk was equipped with fume hoods made of wood and glass in auditoria, several lecture rooms, student laboratories and rooms for scientists. Sliding up and down front panel with glass protected from fumes and explosions. Each fume hood was illuminated, equipped with gas installation for heating and running water with a drain. Harmful and corrosive gaseous byproducts of reactions were actively removed using the natural draft of a fireplace chimney. This early design is still functioning after over 110 years.[3]

The draft of a chimney was also used by Thomas Edison as what has been called the "first fume hood".[4] The first known modern "fume cupboard" design with rising sashes was introduced at the University of Leeds in 1923.[5] 13 years later, Labconco, now a prominent fume hood manufacturer, developed the first fume hood for commercial sale, reminiscent of modern designs with a front-facing sash window.[5]

Modern fume hoods are distinguished by methods of regulating air flow independently of combustion, improving efficiency and potentially removing volatile chemicals from exposure to flame. Fume hoods were originally manufactured from wood, but during the 1970s and 1980s epoxy powder-coated steel became the norm. During the 1990s, wood pulp derivatives treated with phenolic resin (plastic laminates and solid grade laminates) for chemical resistance and flame spread retardance started to become widely accepted.

Description

Air flow in fume hood demonstrated by dry ice fog

A fume hood is typically a large piece of equipment enclosing five sides of a work area, the bottom of which is most commonly located at a standing work height (at least 28 to 34 inches (71 to 86 cm) above the floor).[6]: 20  Fume hoods are most often found in laboratories that require the use of materials that may produce harmful particulates, gaseous by-products, or aerosols of hazardous materials such as those found in biocontainment laboratories.[6]

Two main types of fume hood exist: ducted and recirculating (ductless). The principle is the same for both types: air is drawn in from the front (open) side of the cabinet, and either expelled outside the building or made safe through filtration and fed back into the room.[7] This method of airflow control is intended to:

Secondary functions of these devices may include explosion protection, spill containment, and other functions necessary to the work being done within the device; these functions may be achieved through enclosure design, duct design, and optimal placement of the fume hood in a room.[8]: 5.3 [9]: 232–268 

Fume hoods are generally set back against the walls and are often fitted with infills above, to cover up the exhaust ductwork. Because of their recessed shape they are generally poorly illuminated by general room lighting, so many have internal lights with vapor-proof covers.[10][11]: 502  The front of the device includes a sash window, usually in glass or otherwise transparent glazing, which is able to slide vertically or horizontally.[8] Specialty enclosures for teaching may allow for additional visibility by constructing the sides and back of the unit from tempered glass, intended so that several individuals can look into a fume hood at once.[6]: 9  Some models built for educational purposes ("student workstations") are portable and can be transported between locations or are built on a movable island;[12] they are often built with less demanding restrictions on chemical resistance.[13]

Fume hoods are generally available in 5 different widths; 1000 mm, 1200 mm, 1500 mm, 1800 mm and 2000 mm.[14] The depth varies between 700 mm and 900 mm, and the height between 1900 mm and 2700 mm. Regions that use primarily non-metric measurements often follow construction standards that round these dimensions to the closest value in inches or feet.[11]: 503  These designs can accommodate from one to three operators. All modern designs are required to be fitted with air flow meters to ensure that the hood is working properly while in use.[15]: 233 

PROLAB GBII
Glovebox with inert gas purification system

For exceptionally hazardous materials, an enclosed glovebox may be used, which completely isolates the operator from all direct physical contact with the work material and tools.[6]

Build materials

The frame and build materials used for a fume hood are selected based on anticipated chemical and environmental exposures over the life of the equipment.[16] Several common materials used for the exterior construction of a modern fume hood include:[6]

Liner materials

The interior of a fume hood is often subject to damaging chemicals and elevated temperatures, and as such it is often lined with materials resistant to the chemicals and environment it is expected to be subject to. In most cases, only the working surface at the bottom of the enclosed space is made from a liner material, which is most frequently built from epoxy resin or stainless steel,[16] but a fume hood may be lined with any of the following materials:[6]

Control and monitoring panels

Most fume hoods are fitted with a mains-powered control panel and/or air flow-monitoring device. Typically, they will allow for the manual or automatic adjustment of internal baffles, but are required by ANSI and EN[15]: 233  standards to provide visual and audible warnings in the following situations:[18]: 7 

Some control panels additionally allow for switching mechanisms inside the hood from a central point, such as turning the exhaust fan or an internal light on or off.[10]

Ducted fume hoods

A ducted fume hood manufactured by iQ Labs

Most fume hoods for industrial purposes are ducted. A large variety of ducted fume hoods exist. In most designs, conditioned (i.e. heated or cooled) air is drawn from the lab space into the fume hood and then dispersed via ducts into the outside atmosphere.

The fume hood is only one part of the lab ventilation system. Because recirculation of lab air to the rest of the facility is not permitted, air handling units serving the non-laboratory areas are kept segregated from the laboratory units. To improve indoor air quality, some laboratories also utilize single-pass air handling systems, wherein air that is heated or cooled is used only once prior to discharge. Many laboratories continue to use return air systems to the laboratory areas to minimize energy and running costs, while still providing adequate ventilation rates for acceptable working conditions. The fume hoods serve to evacuate hazardous levels of contaminant.

To reduce lab ventilation energy costs, variable air volume (VAV) systems are employed, which reduce the volume of the air exhausted as the fume hood sash is closed. This product is often enhanced by an automatic sash closing device, which will close the fume hood sash when the user leaves the fume hood face. The result is that the hoods are operating at the minimum exhaust volume whenever no one is actually working in front of them.

Since the typical fume hood in US climates uses 3.5 times as much energy as a home,[19] the reduction or minimization of exhaust volume is strategic in reducing facility energy costs as well as minimizing the impact on the facility infrastructure and the environment. Particular attention must be paid to the exhaust discharge location, to reduce risks to public safety, and to avoid drawing exhaust air back into the building air supply system.

Auxiliary air

This method is outdated technology. The premise was to bring non-conditioned outside air directly in front of the hood so that this was the air exhausted to the outside. This method does not work well when the climate changes as it pours frigid or hot and humid air over the user making it very uncomfortable to work or affecting the procedure inside the hood. This system also uses additional ductwork which can be costly.

Constant air volume (CAV)

In a survey of 247 lab professionals conducted in 2010, Lab Manager Magazine found that approximately 43% of fume hoods are conventional CAV fume hoods.[20]

Non-bypass CAV

LA Series - iQ Labs CAV Fume Hood with angled front post
A conventional constant-air-volume fume hood

Closing the sash on a non-bypass CAV hood will increase face velocity (inflow velocity or "pull"),[a] which is a function of the total volume divided by the area of the sash opening. Thus, a conventional hood's performance (from a safety perspective) depends primarily on sash position, with safety increasing as the hood is drawn closed.[22] To address this issue, many conventional CAV hoods specify a maximum height that the fume hood can be open in order to maintain safe airflow levels.

A major drawback of conventional CAV hoods is that when the sash is closed, velocities can increase to the point where they disturb instrumentation and delicate apparatuses, cool hot plates, slow reactions, and/or create turbulence that can force contaminants into the room.[22]

Bypass CAV

A white metal enclosure with a partially-opened glass sash at front
A bypass fume hood. The grille for the bypass chamber is visible at the top.

Bypass CAV hoods (which are sometimes also referred to as conventional hoods) were developed to overcome the high velocity issues that affect conventional fume hoods. These hood allows air to be pulled through a "bypass" opening from above as the sash closes. The bypass is located so that as the user closes the sash, the bypass opening gets larger. The air going through the hood maintains a constant volume no matter where the sash is positioned and without changing fan speeds. As a result, the energy consumed by CAV fume hoods (or rather, the energy consumed by the building HVAC system and the energy consumed by the hood's exhaust fan) remains constant, or near constant, regardless of sash position.[23]

Low flow/high performance bypass CAV

"High-performance" or "low-flow" bypass CAV hoods are the newest type of bypass CAV hoods and typically display improved containment, safety, and energy conservation features. Low-flow/high performance CAV hoods generally have one or more of the following features: sash stops or horizontal-sliding sashes to limit the openings; sash position and airflow sensors that can control mechanical baffles; small fans to create an air-curtain barrier in the operator's breathing zone; refined aerodynamic designs and variable dual-baffle systems to maintain laminar (undisturbed, nonturbulent) flow through the hood. Although the initial cost of a high-performance hood is typically more than that of a conventional bypass hood, the improved containment and flow characteristics allow these hoods to operate at a face velocity as low as 60 fpm, which can translate into $2,000 per year or more in energy savings, depending on hood size and sash settings.[23]

Reduced air volume (RAV)

Reduced air volume hoods (a variation of low-flow/high performance hoods) incorporate a bypass block to partially close off the bypass, reducing the air volume and thus conserving energy. Usually, the block is combined with a sash stop to limit the height of the sash opening, ensuring a safe face velocity during normal operation while lowering the hood's air volume. By reducing the air volume, the RAV hood can operate with a smaller blower, which is another cost-saving advantage.

Since RAV hoods have restricted sash movement and reduced air volume, these hoods are less flexible in what they can be used for and can only be used for certain tasks. Another drawback to RAV hoods is that users can in theory override or disengage the sash stop. If this occurs, the face velocity could drop to an unsafe level. To counter this condition, operators must be trained never to override the sash stop while in use, and only to do so when loading or cleaning the hood.[23]

Variable air volume (VAV)

A white metal enclosure with a partially-opened glass sash at front
A variable airflow (constant-velocity) fume hood, with a visible flow sensor

VAV hoods, the newest generations of laboratory fume hoods, vary the volume of room air exhausted while maintaining the face velocity at a set level. Different VAV hoods change the exhaust volume using different methods, such as a damper or valve in the exhaust duct that opens and closes based on sash position, or a blower that changes speed to meet air-volume demands. Most VAV hoods integrate a modified bypass-block system that ensures adequate airflow at all sash positions. VAV hoods are connected electronically to the laboratory building's HVAC, so hood exhaust and room supply are balanced. In addition, VAV hoods feature monitors and/or alarms that warn the operator of unsafe hood-airflow conditions.

Although VAV hoods are much more complex than traditional constant-volume hoods, and correspondingly have higher initial costs, they can provide considerable energy savings by reducing the total volume of conditioned air exhausted from the laboratory. Since most hoods are operated the entire time a laboratory is open, this can quickly add up to significant cost savings. These savings are, however, completely contingent on user behavior: the less the hoods are open (both in terms of height and in terms of time), the greater the energy savings. For example, if the laboratory's ventilation system uses 100% once-through outside air and the value of conditioned air is assumed to be $7 per CFM per year (this value would increase with very hot, cold or humid climates), a 6-foot VAV fume hood at full open for experiment set up 10% of the time (2.4 hours per day), at 18 inch working opening 25% of the time (6 hours per day), and completely closed 65% of the time (15.6 hours per day) would save approximately $6,000 every year compared to a hood that is fully open 100% of the time.[24][25]

Potential behavioral savings from VAV fume hoods are highest when fume hood density (number of fume hoods per square foot of lab space) is high. This is because fume hoods contribute to the achievement of lab spaces' required air exchange rates. Put another way, savings from closing fume hoods can only be achieved when fume hood exhaust rates are greater than the air exchange rate needed to achieve the required ventilation rate in the lab room. For example, in a lab room with a required air exchange rate of 2000 cubic feet per minute (CFM), if that room has just one fume hood which vents air at a rate of 1000 square feet per minute, then closing the sash on the fume hood will simply cause the lab room's air handler to increase from 1000 CFM to 2000 CFM, thus resulting in no net reduction in air exhaust rates, and thus no net reduction in energy consumption.[26]

In a survey of 247 lab professionals conducted in 2010, Lab Manager Magazine found that approximately 12% of fume hoods are VAV fume hoods.[20]

Canopy fume hoods

Canopy fume hoods, also called exhaust canopies, are similar to the range hoods found over stoves in commercial and some residential kitchens. They have only a canopy, no enclosure, and no sash, and are designed for venting non-toxic materials such as smoke, steam, heat, and odors that are naturally carried upwards through convection.[27]: 145  Chemical-resistant filtered canopy hoods are manufactured by select vendors,[28] but are not ideal for worker safety, as the fumes they draw in from equipment underneath pass through a worker's breathing zone.[27]: 145  They are employed in some situations to provide exhaust for large equipment that would be inconvenient to store or manipulate inside a fume hood enclosure,[29] or generally in a lab bench area where processes that require additional ventilation are performed.[30]: 42–43  In a survey of 247 lab professionals conducted in 2010, Lab Manager Magazine found that approximately 13% of fume hoods are ducted canopy fume hoods.[20]

Canopy fume hoods require the installation of additional ductwork compared to other ducted fume hoods, and often draw a great deal more temperature-controlled air from the surrounding environment than enclosed fume hoods,[31]: 25  but are comparatively low maintenance.[29]

Ductless (recirculating) fume hoods

These units generally have a fan mounted on the top (soffit) of the hood, or beneath the worktop. Air is sucked through the front opening of the hood and through a filter, before passing through the fan and being fed back into the workplace. With a ductless fume hood it is essential that the filter medium be able to remove the particular hazardous or noxious material being used. As different filters are required for different materials, recirculating fume hoods should only be used when the specific hazards are known and suited to the type of filter used. The production of recirculating fume hoods was only made possible after the invention of the HEPA filter in the 1940s.[5]

Ductless Hoods with the fan mounted below the work surface are not recommended as the majority of vapours rise and therefore the fan will have to work a lot harder (which may result in an increase in noise) to pull them downwards. Units with the fan mounted above the work surface have been proven to offer greater levels of safety.

Air filtration of ductless fume hoods is typically broken into two segments:

Ductless fume hoods are sometimes not appropriate for research applications where the activity, and the materials used or generated, may change or be unknown. As a result of this and other drawbacks, some research organizations, including the University of Wisconsin, Milwaukee,[32] Columbia University,[33] Princeton University,[34] the University of New Hampshire,[35] and the University of Colorado, Boulder[36] either discourage or prohibit the use of ductless fume hoods.

A benefit of ductless fume hoods is that they are mobile, easy to install since they require no ductwork, and can be plugged into a 120 volt or 240 volt outlet.

In a survey of 247 lab professionals conducted in 2010, Lab Manager Magazine found that approximately 22% of fume hoods are ductless fume hoods.[20]

Pros Cons
Ductwork not required. Filters must be regularly maintained and replaced.
Temperature controlled air is not removed from the workplace. Greater risk of chemical exposure than with ducted equivalents.
Contaminated air is not pumped into the atmosphere. The extract fan is near the operator, so noise may be an issue.

Specialty designs

Acid digestion

These units are typically constructed of polypropylene to resist the corrosive effects of acids at high concentrations. If hydrofluoric acid is being used in the hood, the hood's transparent sash should be constructed of polycarbonate which resists etching better than glass. Hood ductwork should be lined with polypropylene or coated with PTFE (Teflon).

Downflow

Downflow fume hoods, also called downflow work stations, are typically ductless fume hoods designed to protect the user and the environment from hazardous vapors generated on the work surface. A downward air flow is generated and hazardous vapors are collected through slits in the work surface.

Water-wash

Fume hood units designed for procedures involving perchloric acid feature a water-wash system in the ductwork and are often built from marine grade stainless steel or rigid polyvinyl chloride,[30]: 36  Because dense perchloric acid fumes settle and form highly reactive perchlorate crystals, the internal baffles of the fume cupboard and ductwork must be cleaned internally with a series of sprayers,[37] and all corners may be altered to be coved or rounded to further reduce the potential for buildup of crystals. This design was first developed by the United States Bureau of Mines in 1964.[38]

Radioisotope

Fume hoods designed to handle radioactive materials are made with a coved stainless steel liner and coved integral stainless steel countertop[30]: 40  that may be lined with lead to protect from gamma rays.[15]: 230  Work with radioisotopes, regardless of hood design, is advised to be done over absorbent pads to prevent releases through spills.[39] Regulations may require that any exhausted material is filtered through a regularly-replaced HEPA or activated carbon filter to avoid environmental release of radioisotopes.[40]

Scrubber

Some fume hoods are equipped with scrubber systems designed to absorb particularly hazardous chemical fumes before they are exhausted, whether for environmental or user safety concerns.[15]: 230  The scrubber system is stocked with acid or base neutralizing salts to effectively remove the targeted chemical used in any planned procedures; this factor requires a higher level of maintenance than standard fume hoods,[30]: 47  and also produces hazardous wastewater.[15]

Floor-mounted

Also termed "walk-in" fume hoods, floor-mounted fume hoods have a working area that extends from the floor to the bottom of a connected exhaust duct for the use of tall equipment. Despite the name of "walk-in", entering a floor-mounted fume hood in operation while it contains hazardous materials poses a significant risk to the user;[41] they are only intended to be entered for the initial setup of equipment.[30]: 40 

Energy consumption

Because fume hoods constantly remove large volumes of conditioned (heated or cooled) air from lab spaces, they are responsible for the consumption of large amounts of energy. Fume hoods are a major factor in making laboratories four to five times more energy intensive than typical commercial buildings,[42] and these energy requirements are exacerbated in hot and humid climates.[43] Energy costs for a typical hood range from $4,600/year for moderate climates such as Los Angeles, to $9,300/year for extreme cooling climates such as Singapore.[44] The bulk of the energy that fume hoods are responsible for is the energy needed to heat and/or cool air delivered to the lab space. Additional electricity is consumed by fans in the HVAC system and fans in the fume hood exhaust system.[23]

A number of universities run or have run programs to encourage lab users to reduce fume hood energy consumption by keeping VAV sashes closed as much as possible. For example, Harvard University's Chemistry & Chemical Biology Department ran a "Shut the Sash" campaign, which resulted in a sustained ~30% reduction in fume hood exhaust rates. This translated into cost savings of approximately $180,000 per year, and a reduction in annual greenhouse gas emissions equivalent to 300 metric tons of carbon dioxide.[45] Several other institutions report on programs to reduce energy consumption by fume hoods, including:

Hibernation

In 2020, Cornell University sought to reduce energy consumption during times of reduced occupancy (caused by a response to the COVID-19 pandemic) by shutting off airflow to many HVAC systems, including those connected to fume hoods.[61] The process of shutting off, or "hibernating", these fume hoods turned out to be difficult to implement unilaterally across equipment of different models and ages, and only produced significant cost savings when applied over a period of more than 3 months.[61] Process improvements allowed for the development of equipment and programs that can better implement periods of fume hood "hibernation", which have been implemented across several research institutions as of 2024, including the University of Alabama, University of Nebraska–Lincoln, and Massachusetts Institute of Technology.[62][63][64]

Use of sensors

Person detection technology, such as motion and occupancy sensors, can sense the presence of a hood operator within a zone in front of a hood. Sensor signals allow ventilation valve controls to switch between normal and standby modes.[65] Coupled with other space occupancy sensor systems,[66] these technologies can adjust ventilation and lighting use to effectively minimize wasted energy in laboratories.[67] However, there are safety concerns with reducing airflow in fume hoods through sensor signals if the sash is left open; some programs combine the principles of "Shut the Sash" campaigns with variable flow ventilation by using technology to actively remind users to close the sash of a fume hood that is not in use.[68] Comprehensive controls on a laboratory may necessitate the use of a mechanical sash controller module that will automatically close the sash and shut off ventilation in concert with motion sensors.[15]: 238  However, even without the use of sensors and mechanical sashes, providing reminders to fume hood users to shut the sash is more effective than doing nothing.[69]

Construction and installation

A worker building the frame of a fume hood


Ducted fume hoods have additional specifications necessitated by their design compared to ductless models. Seams in metal exhaust ductwork must be welded, excluding the outer end where a fan or blower is positioned.[70]: 67  Depending on design choices and HVAC capabilities, the blower may be installed within or above the hood, or it may be positioned at the exhaust point, usually the roof of the building.[11]: 652 

Fume hoods are installed with the intent to minimize exposure to materials used within the enclosure; as such, they are most often placed against walls and away from doors in order to prevent exposure by eddies in air caused by a door opening or closing.[16]

Maintenance

A line drawing depicting a worker in front a of a fume hood viewed from above, with arrows showing airflow direction
Improper monitoring of fume hood velocity and movements within the enclosure may create a wake that can expose workers to hazardous materials from inside the fume hood.[71][72]

Fume hoods require regular maintenance to ensure consistent functionality; this is in addition to the standard precautions and measures taken during regular operations and ideally involves daily, periodic, and annual inspections:[73]

See also

Notes

  1. ^ a b Face velocity is the "velocity of air at the face of an air diffuser or air terminal unit."[21]

References

  1. ^ George Wilson (1703). "A Compleat Course of Chymistry". Printed for Wm Turner at Lincolns-Inn Back Gate; and R. Baffet, at the Mitre in Fleetstreet. p. 158. Sublimate of Corosive Arsnick: Let all your Operations be perform'd in a Chimney, that the Pernicious Fumes may be freely ascend without Prejudice to the Operator; and when you grind the Arsnick, Muffle your Mouth and Nostrils
  2. ^ Gillian Mohney (2015-10-18). "Thomas Jefferson's Hidden Chemistry Lab Discovered". ABC News.
  3. ^ Marzena Klimowicz-Sikorska (2010-09-30). "Wehikuł czasu na Politechnice Gdańskiej / Time machine at the Gdańsk University of Technology" (in Polish). Trojmiasto.pl.
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