|Type of Network||Device Bus, Process Control|
|Physical Media||Twisted pair, fiber|
|Device Addressing||DIP switch or hardware/software|
|Governing Body||PROFIBUS&PROFINET International (PI)|
Profibus (usually styled as PROFIBUS, as a portmanteau for Process Field Bus) is a standard for fieldbus communication in automation technology and was first promoted in 1989 by BMBF (German department of education and research) and then used by Siemens. It should not be confused with the Profinet standard for Industrial Ethernet. Profibus is openly published as part of IEC 61158.
The history of PROFIBUS goes back to a publicly promoted plan for an association which started in Germany in 1986 and for which 21 companies and institutes devised a master project plan called "fieldbus". The goal was to implement and spread the use of a bit-serial field bus based on the basic requirements of the field device interfaces. For this purpose, member companies agreed to support a common technical concept for production (i.e. discrete or factory automation) and process automation. First, the complex communication protocol Profibus FMS (Field bus Message Specification), which was tailored for demanding communication tasks, was specified. Subsequently, in 1993, the specification for the simpler and thus considerably faster protocol PROFIBUS DP (Decentralised Peripherals) was completed. Profibus FMS is used for (non-deterministic) communication of data between Profibus Masters. Profibus DP is a protocol made for (deterministic) communication between Profibus masters and their remote I/O slaves.
There are two variations of PROFIBUS in use today; the most commonly used PROFIBUS DP, and the lesser used, application specific, PROFIBUS PA:
In excess of 30 million PROFIBUS nodes were installed by the end of 2009. 5 million of these are in the process industries.
To use these functions, various service levels of the DP protocol were defined:
The data link layer FDL (Field bus Data Link) works with a hybrid access method that combines token passing with a master-slave method. In a PROFIBUS DP network, the controllers or process control systems are the masters and the sensors and actuators are the slaves.
Each byte has even parity and is transferred asynchronously with a start and stop bit. There may not be a pause between a stop bit and the following start bit when the bytes of a telegram are transmitted. The master signals the start of a new telegram with a SYN pause of at least 33 bits (logical "1" = bus idle).
Various telegram types are used. They can be differentiated by their start delimiter (SD):
SD1 = 0x10
SD2 = 0x68
SD3 = 0xA2
SD4 = 0xDC
|LE||Length of protocol data unit, (incl. DA,SA,FC,DSAP,SSAP)|
|LEr||Repetition of length of protocol data unit, (Hamming distance = 4)|
|DSAP||Destination Service Access Point|
|SSAP||Source Service Access Point|
|PDU||Protocol Data Unit (protocol data)|
|FCS||Frame Checking Sequence, calculated by simply adding up the bytes within the specified length. An overflow is ignored here.|
|ED||End Delimiter (= 0x16)|
|Default 0||Cyclical Data Exchange (Write_Read_Data)|
|54||Master-to-Master SAP (M-M Communication)|
|55||Change Station Address (Set_Slave_Add) – SAP55 is optional and may be disabled if the slave doesn't provide non-volatile storage memory for the station address.|
|56||Read Inputs (Rd_Inp)|
|57||Read Outputs (Rd_Outp)|
|58||Control Commands to a DP Slave (Global_Control)|
|59||Read Configuration Data (Get_Cfg)|
|60||Read Diagnostic Data (Slave_Diagnosis)|
|61||Send Parameterization Data (Set_Prm)|
|62||Check Configuration Data (Chk_Cfg)|
Three different methods are specified for the bit-transmission layer:
For data transfer via sliding contacts for mobile devices or optical or radio data transmission in open spaces, products from various manufacturers can be obtained, however they do not conform to any standard.
PROFIBUS DP uses two core screened cable with a violet sheath, and runs at speeds between 9.6 kbit/s and 12 Mbit/s. A particular speed can be chosen for a network to give enough time for communication with all the devices present in the network. If systems change slowly then lower communication speed is suitable, and if the systems change quickly then effective communication will happen through faster speed. The RS485 balanced transmission used in PROFIBUS DP only allows 31 devices to be connected at once; however, more devices (up to 126) can be connected or the network expanded with the use of hubs or repeaters (4 hubs or repeaters to reach 126). A Hub or a Repeater is also counted as a device.
PROFIBUS PA runs at fixed speed of 31.25 kbit/s via blue sheathed two core screened cable. The communication may be initiated to minimise the risk of explosion or for the systems that intrinsically need safe equipment. The message formats in PROFIBUS PA are identical to PROFIBUS DP.
Note: PROFIBUS DP and PROFIBUS PA should not be confused with PROFINET.
Profiles are pre-defined configurations of the functions and features available from PROFIBUS for use in specific devices or applications. They are specified by PI working groups and published by PI. Profiles are important for openness, interoperability and interchangeability, so that the end user can be sure that similar equipments from different vendors perform in a standardised way. User choice also encourages competition that drives vendors towards enhanced performance and lower costs.
There are PROFIBUS profiles for Encoders, Laboratory instruments, Intelligent pumps, Robots and Numerically Controlled machines, for example. Profiles also exist for applications such as using HART and wireless with PROFIBUS, and process automation devices via PROFIBUS PA. Other profiles have been specified for Motion Control (PROFIdrive) and Functional Safety (PROFIsafe).
The PROFIBUS Nutzerorganisation e.V. (PROFIBUS User Organisation, or PNO) was created in 1989. This group was composed mainly of manufacturers and users from Europe. In 1992, the first regional PROFIBUS organisation was founded (PROFIBUS Schweiz in Switzerland). In the following years, additional Regional PROFIBUS & PROFINET Associations (RPAs) were added.
In 1995, all the RPAs joined together under the international umbrella association Profibus and Profinet International (PI). Today, PROFIBUS is represented by 25 RPAs around the world (including PNO) with over 1400 members, including most if not all major automation vendors and service suppliers, along with many end users.